废旧特斯拉电池LiNi0.815Co0.15Al0.035O2正极物料选择性焙烧转型提锂

Selective roasting transformation to extract lithium from LiNi0.815Co0.15Al0.035O2 anode material of waste Tesla battery

  • 摘要: 在“碳达峰碳中和”战略目标下,新能源产业受到国家政策的大力扶持,我国锂电新能源产业迅猛发展,作为新能源汽车核心部件的锂离子电池的产量及报废量持续增加。废旧三元锂电池含大量的有价金属和危险废物,对其综合回收利用兼具经济和环境效益。传统火法工艺存在能耗高、锂损失率大、污染重等缺点,而常规湿法工艺亦存在流程长、净化工序复杂、锂综合回收率低、废水量大等问题。现阶段研究多以LiNi0.5Co0.2Mn0.3O2(NCM) 三元正极材料为研究对象,而针对新型含铝特斯拉电池物料的回收鲜有报道,因此以典型的特斯拉三元正极材料LiNi0.815Co0.15Al0.035O2(NCA) 为原料,以碳和氢气为还原剂,采用“还原焙烧转型-选择性提锂”工艺对废旧锂电池中的锂进行选择性提取回收,并从还原焙烧及浸出方式、能耗和环保等方面进行对比。结果表明:采用碳还原焙烧选择性提锂工艺,在碳含量为15.0%、温度为700 ℃、焙烧时间为90 min的条件下,Li、Ni、Co、Al的提取率分别为97.84%、0.45%、0.36%、0.75%;采用氢还原焙烧选择性提锂工艺处理NCA物料,转型温度较低,在相同焙烧时间下,在焙烧温度500 ℃、氢气流速300 mL/min的条件下,Li提取率为95.97%,Al的提取率为8.65%,Ni、Co提取率均小于0.5%,同时产物中无CO、CO2等污染气体产生。因此,氢还原焙烧具有较大的工业应用潜力。

     

    Abstract: To achieve the goals for "carbon peaking and carbon neutrality", the new energy industry has been strongly supported by national policies. With the rapid development of China's lithium new energy industry, the production and scrap volume of lithium-ion batteries, the core components of new energy vehicles, have been increasing. The comprehensive recycling of ternary lithium batteries, containing a large amount of valuable metals and hazardous wastes, are of both economic and environmental benefits. The traditional pyrometallurgy has the disadvantages of high energy consumption, high lithium loss rate and heavy pollution, and the routine hydrometallurgy also has the problems of long process, complex purification process, low comprehensive lithium recovery rate and a large amount of wastewater. At present, LiNi0.5Co0.2Mn0.3O2 (NCM) ternary anode materials are taken as the main research objects, while the recovery of new aluminum-containing Tesla battery materials is rarely reported. Therefore, with the typical Tesla ternary anode material LiNi0.815Co0.15Al0.035O2 (NCA) as raw material, carbon and hydrogen reducing agents, the lithium in waste lithium batteries was selectively extracted and recovered by reduction and roasting transformation—selective lithium extraction processes. Comparisons were conducted from the perspectives of reduction roasting and leaching methods, economic cost and environmental aspects. The results show that, by carbon reduction and roasting-selective lithium extraction process, the extraction rates of Li, Ni, Co and Al are 97.84%, 0.45%, 0.36% and 0.75%, respectively, at a carbon content of 15.0%, temperature of 700 ℃ and roasting time of 90 mins. The transition temperature is rather low when NCA materials are treated by hydrogen reduction roasting selective lithium extraction process. The extraction rate of Li is 95.97% and that of Al 8.65%, but the extraction rates of Ni and Co are both less than 0.5% at a roasting temperature of 500℃, hydrogen flow rate of 300 mL/min in the same roasting time. Meanwhile, no pollution gas such as CO and CO2 is generated in the products. Therefore, hydrogen reduction roasting has a large potential for industrial applications.

     

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