Al-Zn-Mg合金高温摩擦磨损行为研究

High-temperature friction of Al-Zn-Mg alloy

  • 摘要: 采用高温摩擦磨损试验机,在25~500 ℃的试验温度和1~5 N法向载荷下对Al-Zn-Mg合金进行球盘摩擦试验,分析不同试验温度和法向载荷下Al-Zn-Mg合金摩擦系数变化、磨损表面及亚表层的形貌特征和成分特征,研究了试验温度和法向载荷对Al-Zn-Mg合金摩擦行为的影响。结果表明:载荷为5 N时,在25~500 ℃温度区间内,摩擦系数随着试验温度的升高而增大,磨损表面O元素含量逐渐增加,磨损机制由磨粒磨损逐渐转变为高温下的黏着磨损和氧化剥层磨损;温度为500 ℃时,随着载荷从1 N增加至5 N,铝合金摩擦系数急剧增大,磨损表面磨屑体积增大,剥落层深度增加,出现较厚的摩擦层。高载荷滑动摩擦过程中,摩擦层破碎形成的氧化物颗粒在摩擦界面形成三体摩擦,加剧磨损。

     

    Abstract: The Al-Zn-Mg series aluminum alloy was subjected to several ball-on-disc tests at 25~500 ℃ and different normal loads of 1~5 N. The changes in the friction coefficient of the Al-Zn-Mg alloy, the morphology and composition characteristics of the worn surface and subsurface layer at different test temperatures and normal loads were analyzed, and the effects of the test temperature and normal load on the friction behavior of the Al-Zn-Mg alloy were studied. The results showed that when the normal load was 5 N at 25~500 ℃, the friction coefficient increased with increasing temperature, and the content of oxygen on the worn surface gradually increased. The wear mechanism changed gradually from abrasive wear to adhesive wear and oxidation wear. When the temperature was 500 ℃ and the load increased from 1 N to 5 N, the friction coefficient of the aluminum alloy increased sharply, the volume of wear debris on the worn surface and the depth of the spalling layer increased, and finally, a thicker oxide friction layer gradually appeared. During the high-temperature sliding process, the oxide particles formed by the crushing of the MML formed three-body friction at the friction interface, which aggravated the wear.

     

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