张灿文, 刘艳红, 熊道陵, 欧阳少波, 文明福, 卢雄雄, 阳金娟, 李檬. 钕铁硼二次废料溶析结晶法制备硫酸亚铁[J]. 有色金属科学与工程, 2023, 14(5): 624-632. DOI: 10.13264/j.cnki.ysjskx.2023.05.004
引用本文: 张灿文, 刘艳红, 熊道陵, 欧阳少波, 文明福, 卢雄雄, 阳金娟, 李檬. 钕铁硼二次废料溶析结晶法制备硫酸亚铁[J]. 有色金属科学与工程, 2023, 14(5): 624-632. DOI: 10.13264/j.cnki.ysjskx.2023.05.004
ZHANG Canwen, LIU Yanhong, XIONG Daoling, OUYANG Shaobo, WEN Mingfu, LU Xiongxiong, YANG Jinjuan, LI Meng. Preparation of ferrous sulfate by dissolution and crystallization of NdFeB secondary waste[J]. Nonferrous Metals Science and Engineering, 2023, 14(5): 624-632. DOI: 10.13264/j.cnki.ysjskx.2023.05.004
Citation: ZHANG Canwen, LIU Yanhong, XIONG Daoling, OUYANG Shaobo, WEN Mingfu, LU Xiongxiong, YANG Jinjuan, LI Meng. Preparation of ferrous sulfate by dissolution and crystallization of NdFeB secondary waste[J]. Nonferrous Metals Science and Engineering, 2023, 14(5): 624-632. DOI: 10.13264/j.cnki.ysjskx.2023.05.004

钕铁硼二次废料溶析结晶法制备硫酸亚铁

Preparation of ferrous sulfate by dissolution and crystallization of NdFeB secondary waste

  • 摘要: 针对钕铁硼二次废料回收铁元素时存在操作复杂、能耗高等问题,以硫酸亚铁溶液模拟废料酸浸还原液,采用溶析结晶法回收溶液中的硫酸亚铁。通过实验分别测定硫酸亚铁在纯水和乙醇-水溶液两种体系中的溶解度,并以Apelblat方程对数据进行拟合,确定了实验的可行性。选用乙醇为溶析剂,考察了乙醇用量、硫酸亚铁初始浓度、温度、搅拌速度、乙醇加入方式及陈化时间等对结晶率的影响。在乙醇与硫酸亚铁溶液体积比为1∶1、硫酸亚铁初始浓度200 g/L、温度283.15 K、添加约溶质质量1%的晶种、连续加入乙醇的速度为10 mL/min、搅拌速度150 r/min和陈化时间60 min时,结晶率达95.28%。采用该法回收真实二次废料还原液中的硫酸亚铁,并利用ICP-AES、XRD、TGA和SEM对产物进行表征,结果表明,采用溶析结晶法制备的硫酸亚铁产品纯度高,杂质含量低。

     

    Abstract: Aiming at the problems of complex operation and high energy consumption when recovering iron from NdFeB secondary waste, this paper used ferrous sulfate solution to simulate the acid leaching reduction solution of waste, and adopted the soluble crystallization method to recover ferrous sulfate in the solution. The solubility of ferrous sulfate in pure water and ethanol-aqueous solution was measured, respectively. The data were fitted by the Apelblat equation to confirm the feasibility of the experiment. Ethanol was selected as the elution agent, and the effects of the amount of ethanol, the initial concentration of ferrous sulfate, the temperature, the stirring speed, the way of adding ethanol, and the aging time on the crystallization rate were investigated, respectively. When the volume ratio of ethanol to ferrous sulfate solution was 1∶1, the initial ferrous sulfate concentration 200 g/L, the temperature of 283.15 K, the added seed crystals of about 1% of the solute mass, the rate of continuous addition of ethanol 10 mL/min, the stirring speed 150 r/min and the aging time 60 min, the crystallization rate reached 95.28%. This method was used to recover ferrous sulfate from real secondary-waste reducing solution, and the products were characterized by ICP-AES, XRD, TGA and SEM. The results show that the ferrous sulfate products prepared by the anti-solvent crystallization method has high purity and low impurity content.

     

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