俞新宇, 彭军, 张芳, 马星宇, 常宏涛, 张阳阳. 高炉灰与转炉灰微波协同处理提取锌、铁有价组分[J]. 有色金属科学与工程, 2022, 13(4): 10-19. DOI: 10.13264/j.cnki.ysjskx.2022.04.002
引用本文: 俞新宇, 彭军, 张芳, 马星宇, 常宏涛, 张阳阳. 高炉灰与转炉灰微波协同处理提取锌、铁有价组分[J]. 有色金属科学与工程, 2022, 13(4): 10-19. DOI: 10.13264/j.cnki.ysjskx.2022.04.002
YU Xinyu, PENG Jun, ZHANG Fang, MA Xingyu, CHANG Hongtao, ZHANG Yangyang. Microwave synergistic treatment of blast furnace ash and converter ash to extract valuable components of zinc and iron[J]. Nonferrous Metals Science and Engineering, 2022, 13(4): 10-19. DOI: 10.13264/j.cnki.ysjskx.2022.04.002
Citation: YU Xinyu, PENG Jun, ZHANG Fang, MA Xingyu, CHANG Hongtao, ZHANG Yangyang. Microwave synergistic treatment of blast furnace ash and converter ash to extract valuable components of zinc and iron[J]. Nonferrous Metals Science and Engineering, 2022, 13(4): 10-19. DOI: 10.13264/j.cnki.ysjskx.2022.04.002

高炉灰与转炉灰微波协同处理提取锌、铁有价组分

Microwave synergistic treatment of blast furnace ash and converter ash to extract valuable components of zinc and iron

  • 摘要: 为了最大程度地发挥高炉灰与转炉灰的经济价值, 提高冶金固废资源利用率, 以高炉灰和转炉灰为原料, 采用微波法还原高炉灰与转炉灰中Zn、Fe等有价值元素并对其回收。此法利用微波热扩散均匀、升温速率快的特性, 大大降低反应时间, 同时还充分利用粉尘中的C进行自还原反应, 无需外配。通过正交实验探究不同因素对脱锌率的影响, 寻找还原Zn、Fe的较优条件; Zn提取完成后, 采用磁选法提取还原渣中的Fe。结果表明: 高炉灰和转炉灰配比为7:3, 还原温度区间为950~1 100℃时, 混合灰中的C可将Zn、Fe完全还原; 正交实验得到Zn脱除率因素由大到小顺序为还原温度、保温时间、料层高度、水分; 脱Zn较优工艺条件是: 还原温度1 100℃, 保温时间40 min, 料层高度0.5 cm, 水分含量为10%, 此时Zn脱除率为99.37%;还原渣经磁选后Fe回收率可达92.04%, 可作为铁精矿返回炼铁工序使用。

     

    Abstract: In order to maximize the economic value of blast furnace ash and converter ash and improve the utilization rate of metallurgical solid waste resources, blast furnace ash and converter ash are used as raw materials, and the microwave method is used to reduce valuable elements such as Zn and Fe in blast furnace ash and converter ash. Its recycling. This method uses the characteristics of uniform thermal diffusion and fast heating rate of microwave to greatly reduce the reaction time. At the same time, it also makes full use of the C in the dust to carry out the self-reduction reaction without external preparation. The orthogonal experiment is used to explore the influence of different factors on the dezincification rate and find the optimal conditions for reducing Zn and Fe; after the Zn extraction is completed, the magnetic separation method is used to extract Fe from the reduced slag. The results show that: when the ratio of blast furnace ash to converter ash is 7:3, the reduction temperature range is 950~1 100℃, and the C in the mixed ash can completely reduce Zn and Fe; the orthogonal experiment shows that the factor of Zn removal rate ranges from large to the minor sequence is reduction temperature, reduction time, material layer height, and moisture; the optimal process conditions for Zn removal: reduction temperature 1 100℃, reduction time 40min, material layer height 0.5 cm, moisture 10%, and the Zn removal rate is 99.37%; Fe recovery rate of the reduced slag after magnetic separation can reach 92.04%, which can be used as iron concentrate to return to the ironmaking process.

     

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