冷轧变形对5083Al/SUS405层状复合材料机械性能的影响

Effect of cold rolling deformation on the mechanical properties of 5083Al/SUS405 laminated composites

  • 摘要: 为提高轨道交通部件用铝合金阻尼性能,以满足减振降噪的需求,本文采用层状异质构型复合化的方法,利用真空热压复合及冷轧加工制备5083Al/SUS405层状复合材料。利用X射线衍射、扫描电镜、万能材料试验机、动态机械热分析仪等研究了冷轧压下率对复合材料组织性能的影响。结果表明:随着冷轧压下率的增加,5083Al/SUS405界面从平直状态逐渐变为波浪状,最终SUS405层出现颈缩并断裂。热压态和50%冷轧压下率的复合材料抗拉强度分别比5083Al提高了28%和45%,热压态伸长率提高了46%;冷轧压下率升至75%时,抗拉强度和伸长率均降低。热压态复合材料在整个应变振幅范围内的阻尼性能优于冷轧态及5083Al;冷轧态复合材料在应变振幅高于第二临界应变时(微塑性变形阶段),阻尼随应变振幅迅速增大,高于5083Al的阻尼。

     

    Abstract: In order to improve the damping performance of aluminum alloys used in rail transit components for meeting the requirements of vibration reduction and noise control, this study employed a laminated heterogeneous composite approach, utilizing vacuum hot pressing and cold rolling to prepare 5083Al/SUS405 laminated composites. The effects of cold rolling reduction ratios on the microstructure and properties of the composites were investigated using X-ray diffraction, scanning electron microscopy, universal testing machines, and dynamic mechanical thermal analyzers. The results showed that as the cold rolling reduction rate increased, the interface between 5083Al and SUS405 gradually changed from a flat state to a wavy structure, eventually leading to necking and fracture in the SUS405 layer. Compared to the 5083Al, the tensile strengths of the hot-pressed composites and those with a 50% cold rolling reduction increased by 28% and 45%, respectively, while the elongation of the hot-pressed composites improved by 46%. When the cold rolling reduction ratio reached 75%, both tensile strength and elongation decreased. The damping performance of the hot-pressed composites was superior to that of the cold-rolled state and 5083Al across the entire strain amplitude range. In the cold-rolled composites, when the strain amplitude exceeded the second critical strain (microplastic deformation stage), the damping increased rapidly with strain amplitude, surpassing that of 5083Al.

     

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