选区激光熔化成形Al-14Ce合金成形工艺参数

Process parameters for selective laser melting of Al-14Ce alloy

  • 摘要: 对Al-14Ce合金进行不同激光功率和扫描速度的单道次、单层及测试块(12 mm×12 mm×12 mm)打印。利用光学显微镜、扫描电镜等研究了不同工艺参数对Al-14Ce成形质量的影响。结果表明:激光功率为250 W、扫描速度为800 ~1 000 mm/s工艺区间内或激光功率为300 W、扫描速度为1 000 ~1 200 mm/s为Al-14Ce的选区激光熔化较优成形工艺参数,其激光体积能量密度为60 ~ 80 J/mm3。扫描速度和激光功率的变化均会显著影响Al-14Ce的显微硬度值,且其随着体积能量密度的增大基本上呈先上升而后下降的趋势。同时为了获得熔道连续稳定、力学性能较优的成形构件,其激光体积能量密度应控制在47 ~ 128 J/mm3范围内。该研究为Al-14Ce合金的成形提供工艺指导和理论依据。

     

    Abstract: Single-pass, single-layer specimens were printed on Al-14Ce alloy at different laser powers and high scanning rates. Optical and scanning electron microscopy were used to investigate the effects of various process parameters on the forming quality. The results show that when the laser power is 250 W, the scanning speed ranges from 800 mm/s to 1 000 mm/s, and when the laser power is 300 W, the scanning speed ranges from 1 000 mm/s to 1 200 mm/s. Under those conditions, the selective laser melting forming process parameters are optimal for Al-14Ce, with a laser volumetric energy density ranging from 60 J/mm3 to 80 J/mm3. At the same time, changes in scanning speed and laser power significantly affect the microhardness of Al-14Ce, as the volumetric energy density increases, it first increases and then decreases. To obtain a continuously stable melt path and a forming component with excellent mechanical properties, the laser volumetric energy density should be controlled between 47 J/mm3 and 128 J/mm3. This study provides process guidance and a theoretical basis for the formation of Al-14Ce alloy.

     

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