螺旋溜槽主要结构参数对分选流体流态及稳定性的影响

Investigation on the effect of main structural parameters of spiral chutes on the flow pattern and stability of sorting fluids

  • 摘要: 螺旋溜槽是一种应用广泛的流膜重力分选设备,分选流体的稳定性对矿物的分选有着重要的影响。在螺旋溜槽分选矿物过程中,对分选流体流态及稳定性影响较大的结构参数主要有螺旋槽的直径和距径比,因此本文借助流体动力学仿真(Computational Fluid Dynamics,以下简称为CFD)技术建立了不同直径、距径比的螺旋溜槽分选流场,探究了直径和距径比对螺旋分选流体的流态和稳定性的影响。结果表明:随着直径的增大,螺旋槽外缘的流膜厚度和表面切向流速呈增大趋势,层流区域占比呈下降趋势,且槽内流体的雷诺数峰值和弗劳德数值明显增大,流体表面的稳定性下降,滚波发生的概率增大;随着距径比的增大,槽内缘流膜变薄,外缘流膜变厚,中区流体表面切向流速有较大增幅,槽内缘区域的层流区占比降低,槽内缘和中区的弗劳德数值增幅相对较大,螺旋槽内缘和中区流体出现滚波的概率增大。

     

    Abstract: The spiral chute is a widely used fluid film gravity separation equipment, and the stability of the sorting fluid significantly impacts mineral sorting. In the spiral chute mineral sorting process, the distance-to-diameter ratio and the diameter are the primary structural factors significantly affecting the flow pattern and fluid stability. Therefore, in this research,computational fluid dynamics (CFD) technology was used to build the sorting flow fields for spiral chutes with varying diameters and distance-to-diameter ratios to examine how the aforementioned parameters affected the sorting fluid’s stability and flow pattern. The results indicated that as the diameter increased, both the film thickness and the surface tangential flow velocity at the outer edge of the spiral groove tended to increase while the percentage of laminar flow region decreases. Furthermore, the peak Reynolds number and Froude number of the fluid rose noticeably, leading to a decline in surface stability and an increased probability of roll waves. As the distance-to-diameter ratio increased, the flow film became thinner at the inner edge and thicker at the outer edge of the groove. There was a significant increase in the tangential flow velocity at the fluid surface in the middle zone, and the proportion of the laminar flow region at the inner edge decreased. Additionally, the Froude value at the inner edge and the middle zone showed relatively great increments, thereby increasing the likelihood of roll waves occurring in these regions.

     

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