三流板坯中间包内部结构优化的物理模拟

Physical simulation study on the optimization of internal structure in three-strand tundish

  • 摘要: 以国内某钢厂提供的三流板坯中间包为研究对象,建立1∶4物理模型进行中间包结构优化研究。以导流孔上仰角度和高度为变量设计多种优化方案,采用物理模拟的“刺激-响应”方法得到不同方案的停留时间分布曲线和流动特性参数,选出较优的中间包挡墙结构,并结合不同拉速工艺验证优化效果。试验结果表明:当流量为9.88 L/min时,优化前后死区比例由25.4%减至4.4%,平均停留时间由317 s增至406 s,停留时间标准差由24.75减至5.44;当流量为6.41 L/min时,优化前后死区比例由29.5%减至5.4%,平均停留时间由463 s增至620 s,停留时间标准差由22.4减至3.77。不同工况下中间包的流场改善效果明显,为中间包的设计提供了理论指导。

     

    Abstract: In this paper, a physical model with a 1∶4 similarity ratio was established to optimize the structure based on the three-strand tundish provided by a domestic steel plant. By installing the flow control device and adjusting both the upward elevation angle and the height of the diversion hole, multiple optimization schemes were designed with these two parameters as variables. The residence time distribution (RTD) curves and flow characteristic parameters for each scheme were obtained through physical simulation using the “stimulus response” method, allowing the optimal retaining wall structure of the tundish to be selected. Then, the optimization effect was evaluated under different drawing speeds. The experimental results show that at a flow rate of 9.88 L/min, the percentage of dead zone decreases from 25.4% to 4.4% after optimization. At the same time, the average residence time increases from 317 s to 406 s, and the standard deviation of residence time decreases from 24.75 to 5.44. At a flow rate of 6.41 L/min, the percentage of dead zone decreases from 29.5% to 5.4% after optimization, the average residence time increases from 463 s to 620 s, and the standard deviation of residence time decreases from 22.4 to 3.77. These results indicate a significant improvement in the flow field of the tundish under different working conditions, providing theoretical guidance for tundish design.

     

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