基于改进DeeplabV3+的阴极铜板结瘤缺陷识别方法

Identification method of copper cathode plate nodulation defects based on improved DeeplabV3+

  • 摘要: 表面结瘤是电解阴极铜板产品的一种主要质量缺陷,生产实践中常根据阴极铜板结瘤类型的不同对电解生产过程出现的问题进行反馈诊断。针对传统人工观察方式判定阴极铜板结瘤类型准确度不高及时间滞后等问题,文中提出一种改进DeeplabV3+语义分割模型,将模型部署在生产现场,可实现对阴极铜板表面结瘤类型的在线实时识别。该方法采用MobileNetV2作为主干网络实现轻量化,模型大小为改进前的11.15%;并引入注意力机制捕获多尺度信息,以增进结瘤边缘区域划分的精度,缺陷类别分类的准确度提高1.06%。实验结果表明,该算法对电解阴极铜板上的点状、聚集状和边缘结瘤缺陷的分割和分类效果优异,在测试集上的分割准确率高达91.58%,能够满足实际生产需求,为进一步实现电解铜生产过程中阴极铜板表面质量在线检测的智能化管控提供了一定的实践借鉴。

     

    Abstract: Surface nodulation is a major quality defect in electrolytic copper cathode products. In production practices, the problems that occur during the electrolytic process are often diagnosed according to the analysis of different types of nodules on the cathode copper plates. The traditional manual observation method for determining nodule types on copper cathode plates has the disadvantages of low accuracy, time lag, etc. An improved DeeplabV3+ semantic segmentation model was proposed, which can be deployed on-site to achieve real-time identification of nodule types on the surfaces of copper cathode plates. MobileNetV2 was the backbone network to achieve lightweighting, with a model size of 11.15% of its original size. A spatial and channel attention mechanism was introduced to capture multi-scale information to improve the accuracy of nodule edge region segmentation, resulting in a 1.06% increase in the accuracy of defect category classification. The experimental results showed the algorithm’s excellent segmentation and classification effects on electrolytic copper cathode plates’ point-like, clustered and edge nodule defects. The segmentation accuracy on the test set reached 91.58%, which could meet the actual production demands and provide a practical reference for further intelligent control of surface quality online detection of cathode copper plates in electrolytic copper production.

     

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