基于人工神经网络与多相流模拟技术的搅拌过程研究

Research on stirring process based on artificial neural network and multi-phase flow simulation technology

  • 摘要: 搅拌釜系统本身具有强非线性特点,传统研究方法往往难以快速准确地反演现场实际情况。为解决这一问题,本研究采用人工神经网络(Artificial Neural Network,ANN)与计算流体力学(Computational Fluid Dynamics,CFD)相结合的方法,构建了ANN-CFD湍流状态预测模型,并采用了3种训练算法(Levenberg-Marquardt、Bayesian Regulation和Scaled Conjugate)和优化算法(遗传算法、粒子群算法、模拟退火算法)对模型超参数进行研究。在此基础上,采用双层遗传算法(GA-GA)分别对神经网络的隐藏层节点数和初始权值阈值进行了优化,同时提出了神经网络架构较优方案;用ANN-CFD模型预测搅拌釜内流场状态并评估模型精度。结果显示:BR算法在神经元数大于9个时具有较高的预测准确性,且准确度变化总体趋于稳定;遗传算法的全局收敛性及预测精度在本模型中表现出了出色的性能;在双隐藏层条件下隐藏层神经元数组合为11-10时达到综合较优效果;基于GA-GA优化的ANN-CFD模型其回归指标均超过0.9,展现了出色的预测精度。与传统的BP神经网络相比,该模型在验证集和测试集上的拟合效果提高一倍以上。

     

    Abstract: In response to the strong nonlinearity inherent in the stirred tank system, traditional research methods often struggle to accurately and rapidly infer the actual on-site conditions. To address this issue, this study proposed a combined approach of Artificial Neural Network (ANN) and Computational Fluid Dynamics (CFD) to construct an ANN-CFD turbulent state prediction model. Three training algorithms (Levenberg-Marquardt, Bayesian Regulation, and Scaled Conjugate) and optimization algorithms (genetic algorithm, particle swarm algorithm, and simulated annealing algorithm) were employed to investigate the model’s hyperparameters. A dual-layer genetic algorithm (GA-GA) was utilized to optimize the number of hidden layer nodes and initial weight thresholds in the neural network, resulting in an optimal neural network architecture. The ANN-CFD model was then used to predict the flow field status inside the stirred tank and then evaluate its accuracy. The results demonstrated that the BR algorithm attained high prediction accuracy when the number of neurons exceeded 9, with overall stability in accuracy variations. The genetic algorithm exhibited outstanding performance in terms of global convergence and prediction accuracy within this model. The combination of 11-10 hidden layer neurons achieved the best overall performance under the condition of a dual hidden layer. The optimized ANN-CFD based on the GA-GA model demonstrated excellent prediction accuracy, with all regression metrics surpassing 0.9. Compared to the traditional backpropagation neural network, the proposed model achieved more than a twofold improvement in fitting performance on the validation and test sets.

     

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