添加活性剂的T2纯铜MIG堆焊304L不锈钢工艺

MIG surfacing welding process of 304L stainless steel on T2 pure copper with addition of active flux

  • 摘要: 为实现T2纯铜基体堆焊304L不锈钢,采用MIG焊的方法进行试验,在分析焊接电流、预热温度对堆焊层成形影响的基础上进一步添加活性剂过渡层,通过分析活性剂对堆焊层及铜-不锈钢结合界面的作用发现:活性剂可以有效增加熔深,改善铜-不锈钢界面的结合情况,其中Cr2O3既可产生电弧收缩,又可改变熔池流动形态,效果优于NaF的作用。添加Cr2O3活性剂后铜-不锈钢结合界面Cu-Fe相互过渡形成混溶区,在铜侧形成球状富Fe相,在不锈钢侧形成颗粒状富Cu相。Cu-Fe的充分扩散可改善结合界面,避免产生渗铜裂纹,优化后的工艺为:添加Cr2O3活性剂,预热温度400 ℃,焊接电流320 A。

     

    Abstract: In this paper, MIG welding was used to weld overlay 304L stainless steel on a T2 pure copper substrate. Based on analyzing the influence of welding current and preheating temperature on the formation of the surfacing layer, the active flux transition layer was further added. By analyzing the effect of the active flux on the surfacing layer and the copper-stainless steel interface, it can be found that the active flux can effectively increase the penetration depth and improve the bonding of the copper-stainless steel interface. It should be noted that Cr2O3 can not only produce arc shrinkage but also change the flow pattern of the molten pool, which is better than that of NaF. After the addition of Cr2O3 active flux, Cu-Fe in the copper-stainless steel bonding interface forms a miscible zone, a spherical Fe-rich phase on the copper side, and a granular Cu-rich phase on the stainless steel side. The diffusion of Cu-Fe can improve the bonding interface and avoid forming copper-infiltrated cracks. The optimized process is as follows: adding Cr2O3 active flux, the preheating temperature at 400 ℃, and welding current 320 A.

     

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