超声振动原位Al2O3(p)/7075汽车零件合金组织与耐腐蚀性能研究

Study on microstructure and corrosion resistance of an in situ Al2O3(p)/7075 alloy for automotive parts prepared by ultrasonic vibration

  • 摘要: 通过超声振动在7075合金中添加SiO2,原位生成Al2O3颗粒,利用X射线衍射仪(XRD)、自带能谱分析仪(EDS)的扫描电子显微镜(SEM)、透射电镜(TEM)、浸泡腐蚀实验和电化学测试实验对合金的微观组织、物相组成和耐腐蚀性能进行分析。结果显示,超声振动和Al2O3颗粒的原位生成可以细化合金的微观组织,将团聚的Al2O3颗粒分散均匀,且Al2O3颗粒可作为异质形核的核心,提高形核率。超声态Al2O3(p)/7075合金主要由Al、Al2O3、Al7Cu2Fe、Al2CuMg、Mg2Zn相组成。相比于7075合金,超声态Al2O3(p)/7075合金的失重腐蚀速率和析氢腐蚀速率下降,白色腐蚀产物减少,点蚀和晶间腐蚀程度减弱,自腐蚀电位(Ecorr)和点蚀电位(Ep)上升,腐蚀电流密度(Icorr)下降。超声态Al2O3(p)/7075合金耐腐蚀性能提升是微观组织细化导致的腐蚀速率减缓和Al2O3颗粒原位生成导致的腐蚀电位升高的协调作用。

     

    Abstract: SiO2 was added into 7075 alloys by ultrasonic vibration to form Al2O3 particles in situ. The microstructure, phase composition and corrosion resistance of the alloy were studied and analyzed by XRD, SEM, TEM, immersion corrosion tests and electrochemical tests, respectively. The results showed that ultrasonic vibration and in situ formation of Al2O3 particles could refine the microstructure of the alloy and disperse the agglomerated Al2O3 particles evenly, and Al2O3 particles could be used as the core of heterogeneous nucleation to improve the nucleation rate. The Al2O3(p)/7075 alloys with ultrasonic vibration are mainly composed of Al, Al2O3, Al7Cu2Fe, Al2CuMg and Mg2Zn phases. Compared with the 7075 alloys, its weight loss corrosion rate and hydrogen evolution corrosion rate decreased, the white corrosion products reduced, and the degree of pitting and intergranular corrosion weakened. The self-corrosion potential (Ecorr) and pitting potential (Ep)increased, and the corrosion current density (Icorr) decreased. The improvement in the corrosion resistance of the Al2O3(p)/7075 alloy with ultrasonic vibration is due to the coordination of the slowing corrosion rate caused by microstructure refinement and the increase in corrosion potential caused by the in situ formation of Al2O3 particles.

     

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