原子团簇尺寸对Al-Cu-Mg合金疲劳过程中滑移带形成及裂纹扩展行为的影响

Effect of atomic cluster sizes on the formation of slip bands in the fatigue process and the crack propagation behavior of an Al-Cu-Mg alloy

  • 摘要: 通过透射电镜(TEM)、原子探针(APT)等分析手段,研究了不同时效态Al-Cu-Mg合金中原子团簇对疲劳裂纹扩展行为的影响。结果表明:自然时效态试样只含有小尺寸原子团簇(< 100个原子),而170 ℃人工时效态试样出现大尺寸原子团簇(> 100个原子),且随着时效时间的延长,大尺寸原子团簇逐渐增多,并在170 ℃/8 h态开始析出少量S′相。小尺寸原子团簇对位错滑移的阻碍作用较小,在裂纹扩展过程中形成了较多的滑移带,裂纹沿滑移带扩展,表现出较高的裂纹扩展速率;随着团簇尺寸的增大,延缓了Al-Cu-Mg合金在疲劳过程中的溶解和强化效应的衰减,限制了裂纹前端滑移带的形成,显著降低了裂纹扩展速率;S′相的析出阻止了位错往复滑移并减少了裂纹闭合效应,表现出较高的疲劳裂纹扩展速率。170 ℃/1 h态合金中大尺寸原子团簇数量密度较高,且没有析出S'相,因此具有较优的抗疲劳裂纹扩展性能。

     

    Abstract: The effect of atomic clusters in Al-Cu-Mg alloys with various aging conditions on the fatigue crack propagation behavior was investigated using transmission electron microscopy (TEM), atom probe tomography (APT), scanning electron microscopy (SEM) and fatigue testing. The results showed that there were small-sized atomic clusters (< 100 atoms) in the naturally aged samples while the larger ones (> 100 atoms) occurred in the artificially aged samples at 170 ℃. The number density of larger atomic clusters (> 100 atoms) increased gradually with the artificial aging time at 170 ℃, and S' phases began to form after aging at 170 ℃ for 8 h. The obstruction of dislocation slip by small clusters was limited. Thus, the fatigue crack mostly propagated along the slip band with a high propagation rate. The large clusters were harder to dissolve during cycle deformation, thus reducing the cyclic softening effect and enhancing the FCP resistance. The moving dislocations likely bypassed the S' phase, resulting in a lack of plane reversible slip and crack closure effects and inducing a high propagation rate. Therefore, the 170 ℃/1 h sample exhibited the best fatigue crack growth resistance due to the higher number density of large atomic clusters and the absence of the S' phase.

     

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