碱煮黑白钨渣与赤泥协同碳热还原回收制备铁锰钨锡合金

Preparation of Fe-Mn-W-Sn alloy from alkali-boiled black-and-white tungsten slag and red mud by synergistic carbothermic reduction and recovery

  • 摘要: 基于赤泥中含有碱煮黑白钨渣碳热还原所需助熔剂和铁等有价金属,本文采用碱煮黑白钨渣与赤泥协同碳热还原回收制备铁锰钨锡合金,并分离砷、铅、铋等有害元素。通过考察碱煮黑白钨渣与赤泥质量比、还原剂用量、还原温度、熔炼时间对金属合金化率的影响,确定较优的协同处置碳热还原工艺条件为:碱煮黑白钨渣与赤泥质量比为1∶1、还原剂用量为8%、熔炼温度为1 550 ℃、熔炼时间为120 min。在此条件下,铁、锰、铌、锡、钨、钽的合金化率分别为99.40%、23.75%、25.08%、89.46%、40.94%、17.53%;砷、铅、铋等有害元素还原进入烟尘。通过碱煮黑白钨渣与赤泥协同处置碳热还原的研究,既能回收有价金属,又减少了助熔剂等额外资源消耗,对资源化发展提供了新的研究方向。

     

    Abstract: Based on the fact that red mud contains valuable elements such as flux and iron required for carbon-thermal reduction of alkali boiled black and white tungsten slag, Fe-Mn-W-Sn alloy was prepared by synergistic carbon-thermal reduction recovery of alkali-boiled black and white tungsten slag and red mud, and harmful elements such as arsenic, lead and bismuth were separated. By investigating the effects of different alkali-boiled black-and-white tungsten slag to red mud ratios, amount of reducing agent, reduction temperature and melting time on metal alloying rate, the best co-disposal carbon thermal reduction process conditions are determined that the mass ratio of alkali-boiled black-and-white tungsten slag and red mud is 1∶1, with the reducing agent amount of 8%, melting temperature of 1 550 ℃ and melting time of 120 min. Under these conditions, the alloying rates of iron, manganese, niobium, tin, tungsten and tantalum are 99.40%, 23.75%, 25.08%, 89.46%, 40.94% and 17.53%, respectively. Arsenic, lead, bismuth and other harmful elements are reduced into soot. Research on the cooperative disposal of carbon thermal reduction between alkali-boiled black-and-white tungsten slag and red mud can not only recover valuable metals but also reduce additional resource like flux, which provides a good idea for the development of resource utilization.

     

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