铜熔炼渣制备铁精矿研究

Study on the preparation of iron concentrate from copper smelting slag

  • 摘要: 针对铜熔炼浮选尾渣中铁资源未高效利用问题, 通过研究铁硅元素在低温碱性熔炼与浸出过程中的分配行为与规律, 确定其优化工艺条件并制备铁精矿。研究了熔炼时间、熔炼温度、碱渣质量比对硅、铁分离效果的影响以及浸出时间、液固比、浸出温度对多元素浸出率的影响, 确定优化工艺参数为熔炼温度为550℃, 熔炼时间为1.5 h, 碱渣质量比1.5:1, 浸出温度40℃, 浸出时间20 min, 液固比为15:1 mL/g。在低温碱性熔炼-浸出过程中Fe、Si总回收率可分别达到99.43%和91.22%, 所制铁精矿铁品位为61.82%, 满足GB/T 25953-2010中三级铁精矿铁标准, 且除铜外各杂质含量均低于一级标准中的限制值, 可直接用于钢铁行业。

     

    Abstract: Aiming at the problem of inefficient utilization of iron resources in flotation tailings of copper smelting slag, the distribution behavior and law of iron and silicon in the process of low-temperature alkaline smelting and leaching were studied, and the optimized process conditions were determined to prepare iron concentrate. The effects of melting time, melting temperature, the alkali-slag-ratio on the separation of silicon and iron and leaching time, liquid-solid ratio, and leaching temperature on the multielement leaching rate were studied. The optimum technological parameters were a melting temperature of 550℃, a melting time of 1.5 h, an alkali-slag mass ratio of 1.5:1, a leaching temperature of 40℃, the leaching time of 20 min, and a liquid-solid ratio of 15:1 mL/g. In the low-temperature alkaline smelting-leaching process, the total recovery rates of Fe and Si reached 99.43% and 91.22%, respectively. The iron grade of the iron concentrate was 61.82%, which met the iron standard of the third-grade iron concentrate in GB/T 25953-2010, and the content of all impurities except copper was lower than the limit value in the first-grade standard, which could be directly used in the iron and steel industry.

     

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