Na2CO3-NaCl混合焙烧法分解废SCR脱硝催化剂的研究

Study on the decomposition of spent SCR catalyst by Na2CO3-NaCl mixed roasting method

  • 摘要: 采用Na2CO3-NaCl混合焙烧法分解废SCR脱硝催化剂, 研究了焙烧及水浸过程对钨提取率的影响因素。结果表明: 碳酸钠与氯化钠的配比对提钨影响显著。当氯化钠摩尔分数小于0.5时, 焙烧渣的钨浸出率优于纯碳酸钠焙烧所得结果, 氯化钠摩尔分数在0.5~0.8之间时钨浸出率与纯碳酸钠焙烧所得结果相当, 而进一步增加氯化钠配比则使提钨效果变差; 焙烧过程发生了矿相重构, 废催化剂原有锐钛矿XRD衍射峰减弱或消失, 并出现较弱的钛酸钠衍射峰; 水浸过程钨的浸出速度快, 受温度的影响较小, 但受液固比的影响较大。在分解药剂与原料中钛的摩尔配比n(NaCl): n(Na2CO3): n(Ti)= 0.5:1.1:1, 750 ℃焙烧2 h, 液固质量比为8, 35 ℃浸出1 h的条件下, 钨浸出率达99.1%。因此, 在适当药剂比例下, 采用Na2CO3-NaCl混合焙烧法处理废SCR脱硝催化剂, 不仅能降低药剂成本, 而且能增加钨的提取率。

     

    Abstract: The Na2CO3-NaCl mixed roasting method was employed to decompose the spent SCR catalyst, and effects of roasting and water leaching process on tungsten extraction rate were investigated in detail. The results revealed that the ratio of sodium carbonate and sodium chloride had a significant effect on tungsten extraction. When the mole fraction of sodium chloride was less than 0.5, the tungsten leaching rate of the roasting slag was higher than the result obtained by pure sodium carbonate roasting method. But when the mole fraction was in the range of 0.5 to 0.8, the result of these two methods were the same. However, negative effects would be produced on the extraction rate of tungsten when the ratio of sodium chloride was further increased. Meanwhile, the mineral phase reconstruction was observed during the roasting process. The original anatase XRD peaks of the spent catalyst weakened or disappeared, and the weaker sodium titanate diffraction peaks appeared. In addition, the leaching rate of tungsten was fast in the water leaching process, which was more affected by temperature than the liquid-solid ratio. Under the conditions of n(NaCl): n(Na2CO3): n(Ti)=0.5:1.1:1, roasting at 750 ℃ for 2 h, liquid-solid mass ratio of 8, leaching at 35 ℃ for 1 h, the leaching rate of tungsten can reach 99.1%. Therefore, Na2CO3-NaCl mixed roasting method was used to treat spent SCR catalyst with appropriate proportion. This not only improved the extraction rate of tungsten, but also reduced the cost of reagents.

     

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