铜渣改质、磁选及磁选尾渣制备陶瓷的基础研究

Basic research on copper slag modification, magnetic separation and preparation of ceramics from magnetic separation tailings

  • 摘要: 针对铜渣难以高效利用的现状,提出以赤泥为改质剂,在熔融铜渣排渣过程中对其进行改质,以提高凝固冷渣磁选率,并进一步将磁选尾渣制备为陶瓷材料的新工艺。本文在铜渣中加入不同掺量的赤泥并经过熔融、冷却、磁选和尾渣制陶工艺获得了磁选铁精粉和尾渣陶瓷产品,通过XRD、SEM等方法研究赤泥对铜渣含铁组分磁选效果的影响,以及磁选尾渣制备陶瓷材料的性能与机理。结果表明:赤泥的加入促进了熔渣中磁铁矿的析晶与生长。赤泥加入量为20%时,改质渣磁选铁精粉回收率达到84.0%,其中铁品位达到52.5%,相对未改质铜渣的铁品位提高7.4%。磁选后尾渣能够进一步制备出性能优良的陶瓷,其主晶相为赤铁矿、磁铁矿和辉石,烧结温度为1 070 ℃,相对未改质铜渣下降约100 ℃,吸水率为0.67%,抗折强度为65.4 MPa。

     

    Abstract: Copper slag is difficult to be used efficiently. Thus, a new technology was proposed to improve the magnetic separation rate of solidified copper slag and further prepare the magnetic separation tailings slag as ceramic material by using red mud as the modifier in the process of discharge of molten copper slag, and to further prepare magnetic separation tailings into ceramic materials. In this paper, different amounts of red mud were added into copper slag, the magnetic iron powder and tailings ceramic products were obtained by melting, cooling, magnetic separation and tailings ceramic technical. Through XRD, SEM and other methods, the effect of red mud on the magnetic separation of iron-containing components of copper slag, and the performance and mechanism of ceramic materials prepared by magnetic separation tailings were studied. The results showed that the addition of red mud promotes the crystallization and growth of magnetite in slag. When the amount of red mud was added 20%, the recovery rate of the modified slag magnetic separation fine powder reached 84.0%, of which the iron grade reached 52.5%, and the iron grade increased by 7.4% compared with unmodified copper slag. After magnetic separation, the tailings can further produce ceramics with excellent performance. The main crystal phases are hematite, magnetite and pyroxene. The sintering temperature is 1070℃ which is about 100 ℃ lower than that of unmodified copper slag. The water absorption rate is 0.67%, and the flexural strength is 65.4 MPa.

     

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