配加碱化甘蔗渣对冷压含碳球团机械强度的影响

Study on mechanical performance of cold-pressed carbon-containing pellets proportioned with alkalized bagasse

  • 摘要: 基于转底炉直接还原工艺,对以碱化甘蔗渣作为黏结剂的含碳球团冷态成型工艺进行探究.首先通过单因素试验考察碱化时间、碱化温度、NaOH质量浓度以及造球压力对球团机械强度的影响.然后采用正交试验方法,确定影响碱化蔗渣黏结性能的这几个因素的主次顺序,得出最佳工艺参数.实验结果对比后发现:含碳球团的机械强度均随着各单因素水平值的上升先增大后减小.通过正交试验获得了较适宜的工艺参数为,NaOH质量浓度为9 %,碱化温度为105 ℃,碱化时间为4 h,造球压力为15 MPa.此时含碳球团的落下强度与抗压强度能达到22.6次/0.5 m和79.3 N.

     

    Abstract: Based on the direct reduction process in rotary hearth furnace, the feasibility of alkalized bagasse as the binder of carbon composite pellet was investigated. First the influence of NaOH mass concentration, alkalization temperature, time and pelleting pressure on the mechanical strength of pellets was examined through single-factor experiment. Then the influence degree of these factors was investigated by using orthogonal experimental method. The result shows that the mechanical performance of cold-pressed carbon-containing pellets increases to a peak and then decreases with an increase in these four factors. The falling strength and compressive strength could reach 22.6 times per 0.5 meter and 79.3 N when the factors are settled as follows: 9 %NaOH concentration, 105 ℃ alkalization temperature forfour hours, and 15 MPa pelleting pressure.

     

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