铜富氧底吹熔池熔炼过程机理及多相界面行为

Mechanism and multiphase interface behavior of copper sulfide concentrate smelting in oxygen-enriched bottom blowing furnace

  • 摘要: 通过深入分析铜富氧底吹熔池熔炼过程,结合铜冶金过程相关理论,构建了底吹熔炼体系机理模型.该模型在反应区沿纵向分为7个功能层,分别为烟气层、矿料分解过渡层、渣层、造渣过渡层、造锍过渡层、弱氧化层和强氧化层;炉内沿横向分为反应区、分离过渡区和液相澄清区3个功能区;各层/区分别承担不同的功能,构成一个有机整体,在熔体流场作用下,体系中多相多组元如CuFeS2、FeS2、Cu2S、FeS、2FeO·SiO2、Cu2O、FeO、Fe3O4、SO2、H2O、N2、S2等因物化性质差异,通过层/区间的界面进行快速传质行为;底吹熔炼体系处于动态的非稳态相平衡状态,氧势-硫势在炉内纵向及横向方向上均有梯度变化,通过合理控制不同层/区的氧势-硫势大小,可强化反应过程,进一步提升底吹炉熔炼能力.

     

    Abstract: Mechanism model of copper oxygen-enriched bottom blowing smelting (BBS) is constructed by analyzing smelting process deeply, combined with related theories of copper metallurgical process. Model’s cross section includes seven functional layers, i.e. gas layer, mineral decomposition transition layer, slag layer, slag formation transition layer, matte formation transition layer, weak oxide layer and strong oxide layer. Longitudinal section is divided into three functional regions, including reaction region, separation transition region and liquid phase clarification region. The layers or regions play different roles and constitute an organic unit. Ploycomponent, such as CuFeS2, FeS2, Cu2S, FeS, 2FeO·SiO2, Cu2O, FeO, Fe3O4, SO2, H2O, N2 and S2, transfers quickly through the interface between different layers and regions, with the effect of character differentiation and fluid flow. BBS is at the state of dynamic non-steady multiphase equilibrium, and the value of oxygen and sulfur potential changes gradually in longitudinal and cross direction, and the capacity of BBS can be raised by reasonably controlling the potential value in different layers and regions.

     

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