不同相组成的硅黄铜组织性能的研究

Research on microstructure and performance of silicon brass with different phase composition

  • 摘要: 过OM、XRD以及TG/DTA等测试技术,系统研究了(α+β)双相、单一β相以及(β+γ)双相无铅硅黄铜的组织结构、硬度、铣削性能以及脱锌腐蚀等性能.结果表明:(α+β)硅黄铜虽然铣削力较低,但切屑形态欠佳,且平均脱层厚度大,为438.12 μm;而(β+γ)相硅黄铜不仅切屑形态最差,硬度最高,达273.7 HB,因而铣削力也最大,增加刀具的磨损,降低刀具寿命;β相硅黄铜虽然铣削力稍高,但切屑形态为细小卷筒状,呈最优切屑形态,且在抗脱锌腐蚀测试中,β相硅黄铜平均脱锌层厚度最小,为262.94 μm,所以β相硅黄铜综合性能最佳,(β+γ)硅黄铜不适合做切削黄铜,而(α+β)硅黄铜的切削性能和耐腐蚀性能都有待改进.

     

    Abstract: The test techniques of OM、XRD and TG/DTA were used to study the microstructure, cutting properties and dezincification corrosion resistance systematically of the lead-free silicon brass with different phase composition, namely (α+β), β and (β+γ). Results showed the cutting force of silicon brass with the matrix of (α+β) phases was low enough, however it's chip morphology was dissatisfactory, while the average thickness of dezincification layer was 438.12μm, which was the biggest; while the silicon brass with the matrix of (β+γ) phases had the worst chip morphology and the highest Brinell hardness, namely 273.7HB, which meanses the highest cutting force, increasing tool wear and reducing the tool life; the silicon brass with just single phase β had higher cutting force, but the smaller roll chips, which was the best chip morphology, meanwhile it performed the minimum average dezincification layer, Specifically 262.94 μm, during the dezincification corrosion resistance test. therefore, the silicon brass with just single phase β had the best comprehensive properties, brass with the matrix of (β+γ) phases is not suitable for cutting brass, while the cutting performance and corrosion resistance of the brass with (α+β) phase are yet to be improved.

     

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